Customized Oil Water Gas Flange Tubular Tank Heater

Short Description:

Customized Oil Water Gas Flange Tubular Tank Heater is a high-performance heating solution engineered for industrial and commercial applications, designed to efficiently heat liquids (oil, water) and gases in tanks, vessels, and process systems. Built with precision and adaptability, this heater integrates advanced tubular heating elements with a robust flange mounting design, ensuring seamless installation, uniform heat distribution, and long-term reliability across diverse operating conditions.

E-mail: kevin@yanyanjx.com

Product Detail

Product Tags

Product Overview

Our Customized Oil Water Gas Flange Tubular Tank Heater is a high-performance heating solution engineered for industrial and commercial applications, designed to efficiently heat liquids (oil, water) and gases in tanks, vessels, and process systems. Built with precision and adaptability, this heater integrates advanced tubular heating elements with a robust flange mounting design, ensuring seamless installation, uniform heat distribution, and long-term reliability across diverse operating conditions.

Product Detail

Customized flange immersion heaters for electric heating of water tanks usually consist of heating tubes, flanges, and temperature control systems. The heating tube adopts nickel chromium alloy (Cr20Ni80) resistance wire, filled with high-purity magnesium oxide powder for insulation and thermal conductivity. The material of the protective tube is generally stainless steel, titanium alloy, PTFE, etc., which is suitable for different liquid environments (such as corrosiveness and cleanliness requirements). Temperature control systems generally have integrated temperature sensors (PT100, thermocouples, and controllers) or can be configured with overheat protection and automatic power-off functions to prevent dry burning. Multi layer high-temperature resistant sealing gaskets (silicone, fluororubber) and mechanical seal design ensure no leakage at the flange and water tank interface.

Product Features

1. Customized Design for Versatile Applications

Tailored to meet specific heating requirements, the heater can be customized in terms of power output (ranging from 1kW to 500kW), voltage (110V-690V AC), flange size (DN50 to DN600), and tube material (stainless steel 304/316, Incoloy 800/825, copper, or titanium). This flexibility allows it to adapt to heating oil (mineral oil, hydraulic oil), water (process water, boiler feedwater), and gases (natural gas, propane, compressed air) in industries such as chemical processing, oil & gas, food & beverage, and manufacturing.

2. High-Efficiency Tubular Heating Elements

The core heating components feature U-shaped or straight tubular elements with tightly packed resistance coils, maximizing heat transfer efficiency (up to 99%). The elements are designed with low surface load density to prevent localized overheating, ensuring safe operation even with high-viscosity fluids or heat-sensitive media.

3. Robust Flange Mounting for Secure Installation

Equipped with a heavy-duty flange (carbon steel or stainless steel), the heater provides a secure, leak-proof connection to tanks or vessels. The flange design simplifies installation and maintenance, allowing for easy removal and replacement of elements without draining the system. Optional flange gaskets (PTFE, graphite, or rubber) ensure compatibility with different media and operating pressures (up to 25 bar).

4. Advanced Temperature Control & Safety

Integrated with precision thermostats, RTD sensors, or thermocouples, the heater enables accurate temperature regulation (ranging from -50°C to 600°C). Safety features include overheat protection, earth leakage protection, and thermal fuses, preventing damage to the heater and the system. For hazardous environments, ATEX/IECEx-certified models are available, suitable for Zone 1/2 (gas) and Zone 21/22 (dust) areas.

5. Durable Construction for Longevity

The heating elements are encased in corrosion-resistant materials, ensuring resistance to chemical attack, scaling, and erosion. The flange and outer casing are treated with anti-corrosion coatings, extending service life in harsh industrial environments. All components undergo rigorous testing (pressure testing, insulation resistance testing, and thermal cycling) to meet international standards .

Detail presentation

Technical Date Sheet

Parameter	Range
Power Output	1kW – 500kW
Voltage	110V, 220V, 380V, 440V, 690V AC (single/three-phase)
Operating Temperature	-50°C – 600°C
Max Operating Pressure	Up to 25 bar
Flange Size	DN50 – DN600 (ANSI, DIN, or custom standards)
Tube Material	SS304/316, Incoloy 800, Titanium
Element Configuration	U-shaped, straight, or hairpin
Control Options	Thermostat, RTD, Thermocouple, PLC-compatible
Certifications	CE

Connection mode

1. All kinds of heaters, such as electric water furnace, water boiler, steam furnace, air energy, solar energy,auxiliary heating of engineering water tank, chemical pool, bathing pool, swimming pool,incubator, etc.

2. Heavy oil heater of heavy oil burner.

3.Heaters for any liquid in various industrial chemicals

Installation method

Order Guidance

The key questions which need to be answered before selecting the flange heater are:

1. What is the tube diameter and heated length required?

2. What wattage and voltage will be used?

3. What material do you need?

4. What is the flange size?

Application

Ideal for heating:

Oil: Hydraulic systems, lubricating oil tanks, fuel oil preheating.
Water: Boiler feedwater, process water, hot water storage tanks.
Gases: Natural gas vaporization, compressed air heating, industrial furnace preheating.
Other Media: Chemical solutions, food-grade liquids, molten salts.

FAQ

Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: Do you provide samples ?
A: Yes, regular sizes are available in stock in free charge.
Q3. Can you produce according to the samples? ?
A: Yes, we can produce by your samples or technical drawings. We can build the molds
Q4. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery for 3times.
Q5. After-sales service
A: If you find any broken products in mass quantity, we will produce again or compensate money directly and offer discount in next
order.We can sign the quality agreement when order confirmation. So we must make sure quality for you.